Low Volume Manufacturing
This title is more self-explanatory and you don’t need rocket science to produce it. However, we cannot assume that everyone understands the meaning of this phrase. Therefore, it is prudent to begin by defining the meaning of low volume production. As the name suggests, this is the direct opposite of bulk manufacturing. You would be wondering why a manufacturer who is in his right senses will opt for low volume manufacturing. Remember you need more volumes by buying raw materials and producing the products in bulk.
We are living in a world that is full of changes. Clients suddenly change their minds about certain elements of the products that they need. It is easier to make alterations than when dealing with bulk productions. The business world is full of constant and new types of demands and it is a priority to satisfy customer demands. Therefore, it becomes quite tedious to stock the market with the right stock and inventory if you insist on bulk manufacturing. Obviously, the course of all things is money because everyone is running over it. There is no need to manufacture in bulk when such production can hold to your money. It will keep your money at risk for long durations yet other departments may need the funds. You can never go wrong when choose to go for low volume manufacturing.
When designing a new product, engineers, designers, and businesses tend to consider prototyping and mass production as the most important elements. However, there comes a time when the only option that you have is low volume manufacturing for manufacturing a few thousand or hundreds of parts. The best brand for low volume manufacturing in the region is Contract Manufacturing Specialists of Michigan. This article will help you to understand this concept in the best way possible.
One of the most important technologies for this production is professional prototyping. There are so many reasons as to why this is the most preferred method. One of them is that the method enables clients to produce the exact number of parts regardless of the desired count.
If you hire the right manufacturer, there are so many benefits that you enjoy. The team will guide you through all the steps meaning that you will receive assistance from the beginning to the end. In addition to specializing in prototyping and mass production, these manufacturers have several years of experience in low-volume manufacturing. They have systems that perform a quality inspection to make sure that all the parts meet the desired standards. Therefore, they pay a lot of attention to quality.
If you wish to place an order, just contact their expert team. Once they consider your requirements, they will give you a free charge quote. Most of them offer prototypes so that you can verify your designs.
Why You Need Low Volume Manufacturing
There are certain conditions and cases when you require low volume manufacturing. One of the main reasons is when you need pre-high-volume production. Before starting on high volume production, there is a stage between prototyping and final phases. It is the phase of low volume production where you produce the units in lesser volumes while using prototype hard tooling.
The second application is the repair and replacement of parts. When dealing with parts that are no longer in production, there comes a time when you need to repair or replace the parts. You can use this technique to produce these unavailable parts. The last application of low volume manufacturing is production parts. After you complete the prototyping phase, you sometimes need to complete the low volume phase so that you can use the manufactured parts as production tools.
Top Benefits of Low Volume Manufacturing
Cost Effective
If you only a thousand of products, there is no need to waste funds on producing millions of the product. This is more applicable in industries where you produce through casting, molding, and many more. It will make sure that you don’t run short of cash when you need it most.
Mending of Defects
Suppose your produce in large amounts just to learn that there are flaws and defects in the whole batch? There are some mistakes that you cannot correct at all. With low volume production, you can curb the flaws and easily make changes. It is better than having a huge inventory filled with flaws.
Benefits of Low Volume Manufacturing
When hiring the services of low volume manufacturers, you need to look at the benefits of these services. It will help you to get a better idea of the services you have to offer. Some of the top benefits include;
Easy to Clear the Inventory
When you manufacture your products in huge batches, it will increase your inventory and you would be unable to clear them on time. There is a tendency to change in the market and new products are invented daily. It can be very tricky to clear an outdated inventory. With low volume manufacturing, you can clear the products from the market within no time.
Access to Markets
If you start your business with a handful of thousand or hundreds of parts, you will get quick access to the market without spending a lot of money. You will also get into the market ahead of your competitors.
Low Tooling Times
Unlike full-scape manufacturing, this technology cuts down on the cost of tooling. You will experience a minimum order limit.
Lead Times
Low volume production will help you to reduce the lead times. You will save a lot of energy and time that comes with product development. If the parts you are making have a short lifespan, it is better to go for low volume manufacturing. You will produce optimal parts and respond quickly without wasting so much time.
Flexibility
The good thing about low volume manufacturing is that it paves ways for a high level of flexibility. With flexible batch volumes, you can make changes and add new designs to the product that are more helpful and durable without having flaws in the design. It will also help you to target the right market and give your product a place in the market.
Financial Expenditure
When using this technique, you won’t have to worry so much about financial expenditures. There aren’t surprises that come with low volume manufacturing and hence you will not break the bank.
Quick Turnaround
Low volume manufacturing has a very quick turnaround. You will get quick deliveries, fewer costs, and quicker design changes.
There are so many types of products that make use of low-volume production. Many industries require this type of production and the number of units produces is normally lower than 1000. However, there are certain factors that can change the number of units that are produced under low volume manufacturing. The size of the unit alongside the manufacturing and geometry factors are top on the list. You can be sure that all these factors influence the volume of production. The difference also varies from one industry to another depending on the advisable volume and demand.
There are so many applications of low volume manufacturing. You can use the process to get products that are made of wood, plastics, metals, fiber, glass, and any other type of material. Contract Manufacturing Specialists of Michigan virtually specialize in metal fabricated products. You can produce any type of product using this technique and take advantage of reduced costs. It becomes more effective to outsource this work to professionals than doing it inhouse. Apart from the reduced cost of production, you will also get high-quality products. Also, you stand to get your goods delivered in good time. Contract manufacturers have the right resources and tools to help you implement any type of project. You can use this time to concentrate on other things that make more sense to your business like marketing.
Given the quality of staff and equipment that we have, you can be sure of getting the best rates from our brand. To benefit from our services, feel free to call us today. We have a team that is ready to give you the best services all the time.
Our core offerings and services at Contract Manufacturing Specialists of Michigan includes, but is not limited to, the following below:
We service multiple cities throughout the state of Michigan. We provide all the services listed above, and much more in every city throughout Michigan.
If you don’t see your city listed or a specific service listed, don’t worry. All you have to do is contact us by either giving us a call or filling out our online contact form. Then we’ll discover what are some of the top solutions for you, your business, and executing a solid solution.
